Starting resistors


Starting resistors are used to start large three-phase asynchronous machines with slip-ring rotor. The starting resistor is started in the rotor circuit and switched off stepwise. It limits the starting current of the motor and increases its effective component (rating factor) and thus the drive torque because only the effective component is decisive for the motor torque.

The resistor and its stepping determine the starting performance of the drive. Stepping is designed either such that the same peak starting current I2 flows from step to step or (ideally) that the motor has a defined starting performance. The ratio I1/ I2 (I1 = current at which the next step is switched) indicates by how much the next step is smaller than the previous one and determines the number of starting steps.

Formerly, the starting steps were switched by way of manually or motor-actuated drum starters or cam-operated switches with a specified switching sequence. Today, mainly contactors are used for this task, which are switched as a function of time, current or rotor speed.
While smaller drives mostly require resistors with a defined stepping, larger motors are operated with dually stepped resistors to limit the number of rotor contactors. 5 or 6 rotor contactors give 25-1 or 26-1 steps, respectively, that are selected according to the desired starting performance and controlled with adequate software.
References

Customer / Product System, Model Others
ABB Oil-cooled resistor starter
3PA3
Bolu Cement Motor starter
3PQ4-9WA0-3000kW
Used for fans
Helmke Oil-cooled resistor starter
3PA3
Special designs, used for fans, mills, etc.
Impek Oil-cooled resistor starter
3PA3
Used for fans, mills
Jastram Motor starter
DK369.290.2/0R93
Used for bow thruster
Mbeya Cement Motor starter
3PQ4-9WA0-670kW
Used for fans
Mitex Gummiwerke Oil-cooled resistor starter
3PA3
Used for rubber mixers
Siemens worldwide Oil-cooled resistor starter
3PA3
Used for compressors, pumps, mills, etc.
ThyssenKrupp Fördertechnik Oil-cooled resistor starter
3PA3
Used for crushers
VA Tech Oil-cooled resistor starter
3PA3


Text © GINO AG
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Abb.: Oil-cooled resistor starter


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